How to Select the Right Optical Fiber Temperature Sensor

Шилэн оптик температур мэдрэгч, Ухаалаг хяналтын систем, Хятад дахь шилэн кабелийн үйлдвэрлэгч

The selection of a suitable fiber optic temperature sensor should be based on the specific requirements of the application scenario, taking into account factors such as electromagnetic environment, measurement space limitations, hazardous environments, measurement points and layout, measurement temperature range, accuracy and resolution requirements, as well as the working type of the probe, to ensure that the sensor can meet the temperature monitoring needs of specific environments.

1. Types of Fiber Optic Temperature Sensors

1.1 Fiber Bragg сараалжтай температур мэдрэгч

principle
Fiber Bragg Grating Temperature Sensor uses the photosensitivity of fiber optic materials to form a spatial phase grating in the fiber core for temperature measurement. For example, Bragg fiber grating is a new type of fiber Bragg grating formed by irradiating single-mode germanium doped fiber with ultraviolet light to form a grating technology. After grating, the refractive index of the fiber core shows periodic distribution stripes and produces Bragg grating effect. Its basic optical characteristic is a narrowband optical filter centered on the resonance wavelength, which satisfies
Optical equations. Long period fiber Bragg grating couples the fundamental mode of forward transmission into the cladding mode of forward transmission.
characteristic
Small size: Compared with general light temperature sensors, fiber Bragg grating sensors have a smaller size, which makes them advantageous in some space limited application scenarios. For example, in the aerospace field, where space is limited on aircraft, small-sized sensors are easier to install and use.
The detection quantity is wavelength information: it is not affected by factors such as light source fluctuations, fiber bending losses, connection losses, and detector aging. For example, in long-distance fiber optic transmission, even if there is a certain degree of bending or connection points in the fiber optic, it will not have a significant impact on the measurement results.
Not sensitive to environmental interference: Түүнээс гадна, wavelength encoding allows for easy use of wavelength division multiplexing technology, enabling accurate temperature measurement in complex environments. In the power system, there are complex environmental factors such as electromagnetic interference in places like substations, and fiber Bragg grating temperature sensors can work stably.
Fast measurement speed: The measurement speed of a single optical fiber is generally within tens of milliseconds, and the transmission distance of the fiber can reach more than 10km, which can meet some temperature monitoring requirements with high real-time requirements, such as temperature monitoring of large motors, transformers and other equipment.

1.2 Distributed Fiber Optic Temperature Sensor

principle
Mainly based on Raman scattering effect and Optical Time Domain Reflectometer (OTDR) technology to achieve continuous distributed measurement. The reflected light of laser in fiber optic transmission mainly includes Rayleigh scattering, Raman scattering, and Brillouin scattering. Distributed fiber optic sensors have gone through the development process from the initial liquid core fiber distributed temperature monitoring system based on backward Rayleigh scattering, to fiber optic temperature measurement system based on optical time-domain Raman scattering, and fiber optic temperature measurement system based on optical frequency-domain Raman scattering.
characteristic
Distributed measurement capability: It can continuously and real-time measure the temperature at various points along the fiber optic cable within a few kilometers, with a positioning accuracy of up to meters and a measurement accuracy of up to 1 degree. It is very suitable for applications such as temperature measurement at large-scale intersection points. For example, in oil fields, it can monitor the temperature distribution along oil pipelines and timely detect potential leakage points.
There are many research hotspots: Brillouin scattering time-domain and frequency-domain systems are also hot topics in the field of fiber optic sensors. Several companies have corresponding products, which means that their technology is constantly developing and improving, and the future application prospects are broad.

1.3 Fluorescent Fiber Optic Temperature Sensor

principle
It is a sensor that uses fluorescent materials to undergo changes in fluorescence intensity or wavelength under temperature changes, and transmits signals through optical fibers to achieve temperature detection. A typical fluorescent fiber optic temperature sensor includes a light source, optical fiber, fluorescent material, and a spectral analyzer. The light source generates excitation light of a certain wavelength, which is transmitted to the fluorescent material through an optical fiber. After the fluorescent material absorbs the excitation light, it emits a fluorescence signal with a specific wavelength, which is transmitted back to the spectrometer for detection through the optical fiber. When the temperature changes, the fluorescence characteristics of the fluorescent material will change, which may be a change in fluorescence intensity or a shift in fluorescence wavelength. The temperature value can be determined by measuring the intensity or wavelength of the fluorescence signal.

characteristic
High precision: Fluorescent materials are particularly sensitive to temperature changes, making fluorescent fiber temperature sensors have high measurement accuracy and can be used in medical diagnostic fields that require high temperature measurement accuracy, such as temperature monitoring in some high-precision biomedical research.
Шуурхай хариу: capable of real-time monitoring of temperature changes and immediate response, suitable for scenarios that require high response speed to temperature changes, such as temperature monitoring in some chemical reaction processes.

Multi point temperature detection capability: It can monitor the temperature of multiple locations simultaneously through a fiber optic temperature transmitter, which is very useful in situations where multiple points need to be monitored. For example, in the temperature monitoring of server rooms in large data centers, the temperature of multiple servers can be monitored simultaneously.
Strong anti-interference ability: not affected by interference signals, able to work normally in complex electromagnetic environments. In industrial environments, such as places with a large number of electrical equipment generating electromagnetic interference, temperature can still be accurately measured.
Long term stability: Fluorescent materials have strong durability and stability, and sensors can maintain high performance stability during long-term use, making them suitable for real-time temperature monitoring and control in energy management and other fields.
Wide environmental temperature range: Suitable for a wide range of environmental temperatures, from low to minus Baidu to high to several hundred degrees, it can be used for temperature measurement in various extreme temperature environments, such as polar environments or temperature monitoring near high-temperature industrial furnaces.

1.4. Interference type fiber optic temperature sensor

principle
For example, the fiber Fabry Perot interferometric temperature sensor is based on the temperature sensitive characteristics of the interference fringes of the Fabry Perot interferometer. When the temperature changes, the position of the interference fringes will move, allowing for accurate temperature measurement. Such sensors typically require fine optical structures to ensure high-precision temperature readings.
characteristic
High precision measurement: Due to its reliance on the movement of interference fringes to measure temperature, as long as the optical structure design is reasonable and the accuracy is high enough, it can achieve very accurate temperature measurement, which can be used in fields such as scientific research that require extremely high precision.
High requirements for optical structure: Fine optical structure is needed, which means that its manufacturing and installation costs may be relatively high, and there are also certain requirements for the usage environment, such as avoiding the influence of interference factors such as vibration on the optical structure.

1.5. Semiconductor absorption type fiber optic temperature sensor

principle
This type of sensor utilizes the property of the absorption spectrum of semiconductor materials changing with temperature, and calculates temperature by monitoring changes in light intensity. The selection and processing technology of semiconductor materials have a significant impact on their performance.
characteristic
Related to the characteristics of semiconductor materials: their performance depends on the selected semiconductor material and its processing technology, and different semiconductor materials may be suitable for different temperature ranges and measurement accuracy requirements.
Light intensity monitoring and measurement: By monitoring changes in light intensity to calculate temperature, this measurement method is relatively direct, but may be affected by factors such as light source stability. If the light intensity of the light source is unstable, it may cause certain errors in the measurement results.

2. Key factors for selecting fiber optic temperature sensors

2.1 Application scenario requirements

electromagnetic environment
If there is strong electromagnetic interference in the application scenario, such as near substations, high-voltage switchgear, or around some large industrial motors in the power system, traditional temperature measurement methods may be severely affected and unable to work properly. Fiber optic temperature sensors have the characteristics of light waves not producing electromagnetic interference and not afraid of electromagnetic interference. Fiber optic grating temperature sensors, fluorescent fiber optic temperature sensors, гэх мэт. can accurately measure temperature in complex electromagnetic environments.
Measurement space limitations
When the measurement space is small, such as temperature measurement inside aerospace equipment or some precision instruments, a fiber optic temperature sensor with small size, хөнгөн жин, no charge on the fiber itself, small size, хөнгөн жин, and easy bending is very suitable. The small size of fiber optic grating temperature sensors meets this requirement.

Dangerous environment
In flammable, тэсрэх бодис, and corrosive environments, such as refineries in the petrochemical industry and warehouses storing flammable and explosive chemicals, there are special requirements for safety and corrosion resistance. Fiber optic temperature sensors have good radiation resistance and are particularly suitable for use in harsh environments such as flammable, тэсрэх бодис, space limited, and strong electromagnetic interference. For example, fiber optic sensors with special coatings or materials (such as polyimide coated fibers that can be used in certain high-temperature and corrosion-resistant environments) can be used in such hazardous environments
.

2.2 Measurement Points and Layout

Single point and distributed
Based on the number of measurement points required, determine whether to use “distributed” эсвэл “single point” sensors, which involves issues of single point cost, total cost, and installation layout. Ихэвчлэн, when there are less than 50 measurement points, a “single point type” such as a fluorescent sensor is used; When there are more than 50 measurement points, “distributed” sensors such as fiber Bragg grating sensors are usually used. If measuring the temperature along a long oil pipeline, multiple measurement points are required, and distributed fiber optic temperature sensors are more suitable; If only measuring the temperature of a key part inside a small device, a single point sensor can meet the requirements.

2.3 Temperature measurement range

Applicability of different temperature ranges
The temperature measurement range of the sensor is an important factor.
Ихэвчлэн, the temperature measurement range of sensors is divided into multiple segments, such as -40 ℃ -+80 ℃,
-40 ℃ -+80 ℃ is the measurement range for ordinary environments, and various sensors can be used;
−40℃−+250℃
-40 ℃ -+250 ℃ can be used for measuring high-temperature industrial environments such as electrical systems, and most sensors are also applicable;
−40℃−+400℃
-40 ℃ -+400 ℃ belongs to high-temperature environments, and sensors in such environments must be specially treated. Ordinary fiber optic sensors generally do not meet these testing requirements, and transmission fibers must use high-temperature resistant materials such as polyimide. For example, in ordinary indoor environment temperature monitoring, multiple types of fiber optic temperature sensors can be selected, while measuring temperature near high-temperature industrial furnaces requires the selection of special fiber optic temperature sensors that can withstand high temperatures.

2.4 Accuracy and Resolution Requirements

Selection of sensors with different precision levels
Ихэвчлэн, temperature measurement accuracy is divided into five levels:
± 0.05 ℃, ± 0.1 ℃, ± 0.3 ℃, ± 0.5 ℃, ± 1 ℃. High precision sensors generally include fiber Fabry Perot interference type, fluorescence type, semiconductor absorption type, and sensitized fiber Bragg grating temperature sensors. If it is a scenario in biomedical research that requires extremely high temperature accuracy, such as temperature monitoring during certain cell culture processes, it is necessary to choose fiber optic temperature sensors with high accuracy levels; In some industrial production process monitoring that does not require particularly high temperature accuracy, sensors with relatively low accuracy can be selected to reduce costs.

2.5 Working types of probes

Immersion type, contact type, medical type, гэх мэт
Immersion sensors can be used to measure the temperature of solids, liquids, and gases. Immersion sensors are specially treated, and the optical fibers have strong strength and toughness, which can resist chemical corrosion in liquid tanks. For example, in chemical production, immersion sensors can be used to measure the temperature of the liquid inside the reaction kettle. Contact sensors are specialized in measuring the temperature of object surfaces, such as temperature monitoring of high-voltage equipment such as dry-type transformers, high-voltage switchgear, and high-voltage busbars. Medical sensors are specially designed for life science measurement, with small and thin probes that, when combined with dedicated demodulation devices, can achieve fast response speed and very high accuracy. They can be used in medical scenarios such as temperature monitoring of internal tissues in the human body.

3. Selection method of fiber optic temperature sensors in different application scenarios

3.1 Industrial sector

Power system
In power plants, substations and other places, there are a large number of electrical equipment with strong electromagnetic interference, and temperature monitoring of key parts of the equipment (such as transformers, switchgear, гэх мэт.) is required. For this scenario, fiber Bragg grating temperature sensors are a more suitable choice. Because of its small size and insensitivity to environmental interference, it can accurately measure the surface temperature of equipment, and multiple sensors can be connected to a single optical fiber to monitor multiple key areas. If monitoring the temperature distribution along the cable, distributed fiber optic temperature sensors are more suitable. They can achieve continuous distributed measurement, timely detect cable hotspots, and prevent cable failures.
Petrochemical industry
There are hazardous environments such as flammable, тэсрэх бодис, and corrosive gases in refineries, oil storage facilities, and other places. Temperature monitoring of equipment such as pipelines and reaction vessels is required here. Fluorescent fiber optic temperature sensors are a good choice, as they have strong anti-interference ability and can work in harsh environments. They can also measure temperature with high accuracy, detect temperature anomalies in equipment in a timely manner, and prevent safety accidents. If monitoring the temperature distribution of long-distance oil pipelines, distributed fiber optic temperature sensors can leverage their advantages in distributed measurement to accurately grasp the temperature conditions along the pipeline.

3.2 Aerospace field

Inside the aircraft
Due to the limited internal space of the aircraft, there are strict requirements for the size and weight of sensors, and sensors need to be able to adapt to various complex environments during the operation of the aircraft. Fiber Bragg grating temperature sensors or small fluorescent fiber optic temperature sensors are more suitable. They are small in size, light in weight, and have strong resistance to electromagnetic interference. They can accurately measure temperature in the electromagnetic environment and limited space of aircraft, such as monitoring the internal temperature of aircraft engines or the temperature of aircraft electronic equipment cabins.

3.3. Medical field

Internal measurement of the human body
When measuring the temperature of internal tissues in the human body, such as temperature monitoring in some minimally invasive surgeries or research on organ temperature, medical fiber optic temperature sensors are the best choice. Because its probe is small and thin, it can minimally damage human tissue, and when combined with a dedicated demodulator, it can achieve fast response speed and very high accuracy, accurately obtaining temperature information inside the human body.
Temperature monitoring of medical equipment
For temperature monitoring of some medical equipment in hospitals, such as large X-ray machines, MRI equipment, гэх мэт., due to the possible electromagnetic interference around these devices, temperature monitoring of key parts of the equipment is required. Fiber Bragg grating temperature sensors or fluorescent fiber optic temperature sensors can meet the requirements. They have strong electromagnetic interference resistance and can accurately measure the surface temperature of equipment, ensuring the normal operation of medical equipment.

3.4. Construction field

Building structure monitoring
When monitoring the structural safety of buildings, such as monitoring temperature changes inside concrete structures such as bridges and dams, fiber optic grating temperature sensors are easily embedded in materials to measure the internal temperature with high resolution and wide range. It can be combined with building materials to monitor long-term and stable temperature changes inside the structure, providing data support for evaluating the structural performance of buildings.
Building fire warning
Distributed fiber optic temperature sensors can play an important role in fire warning systems for buildings. It can be deployed along the corridors, rooms, and other areas of the building to achieve real-time monitoring of the temperature distribution throughout the entire building. Once an abnormal increase in local temperature is detected, a fire warning signal can be issued in a timely manner.

4. Comparison and Evaluation of Fiber Optic Temperature Sensor Brands

4.1 Fuzhou Yingnuo Technology

Product features and advantages
The manufacturer’s fiber optic temperature sensor adopts advanced fluorescent fiber optic temperature measurement technology, which has the characteristics of wide temperature measurement range, өндөр нарийвчлал, and strong anti-interference ability. For example, its products can accurately measure temperature in complex industrial environments or strong electromagnetic interference environments, and can cover a wide temperature measurement range to meet the needs of different scenarios.
Service advantages
Provide personalized customization services, tailored according to the needs of customers, to meet the application requirements of different fields. This can well meet the sensor requirements for some special application scenarios, such as specific shapes or special functional requirements. In the petrochemical industry, customized services have great advantages in measuring the temperature of reaction vessels with special shapes.

4.2. Huaguang Tianrui

In terms of product performance
Huaguang Tianrui’s fiber optic temperature sensor is renowned for its high precision, stability, and sensitivity. The accuracy of its products can meet the needs of some industries that require high temperature measurement accuracy, such as high-precision temperature measurement in the medical field or precise temperature control experiments in scientific research. High stability enables sensors to maintain stable measurement performance over long periods of use, reducing the occurrence of measurement errors.
Product diversity and applicability
Its fiber optic temperature sensor has multiple models and specifications to choose from, suitable for various application scenarios such as industrial power, metallurgy, эмнэлгийн, гэх мэт. In the field of industrial power, suitable types of sensors can be selected according to different equipment and measurement requirements; In the medical field, there are also small, high-precision sensors suitable for measuring human body temperature to choose from.
after-sale service
Provide comprehensive after-sales service to ensure smooth and satisfactory user experience during use. This enables timely resolution of issues encountered by users during use, ensuring the normal use of sensors and improving the user experience.

4.3 Comparison with other brands

Compared to traditional temperature sensor brands
Compared with traditional temperature sensor brands such as thermocouples and thermistors, fiber optic temperature sensor brands have unique advantages. Traditional temperature sensors have shortcomings in terms of electromagnetic interference resistance and adaptability to harsh environments, while products from fiber optic temperature sensor brands perform well in these areas. For example, in industrial environments with strong electromagnetic interference, traditional thermocouples may be affected by interference and affect measurement accuracy, while fiber optic temperature sensors can work normally.
Collaborate with internationally renowned temperature sensor brands (non fiber optic)
Some well-known non fiber optic temperature sensor brands internationally have certain advantages in their traditional measurement fields, but fiber optic temperature sensor brands have irreplaceable advantages in some special fields such as flammable and explosive environment measurement, long-distance distributed temperature measurement, гэх мэт. For example, in long-distance temperature distribution monitoring of oil pipelines, fiber optic temperature sensors can utilize their distributed measurement characteristics, while traditional point temperature sensors cannot achieve this function.

5. Latest selection guide for fiber optic temperature sensors

5.1 Clarify application requirements

Determine the measurement environment
Нэгдүгээрт, it is necessary to clarify the characteristics of the measurement environment, such as whether there is strong electromagnetic interference, whether it is a hazardous environment (шатамхай, тэсрэх бодис, corrosive, гэх мэт.), and whether the measurement space is narrow. If it is in a strong electromagnetic interference environment, such as inside a substation, it is necessary to prioritize fiber optic temperature sensors with strong anti electromagnetic interference capabilities, such as fiber optic grating temperature sensors or fluorescent fiber optic temperature sensors; If measuring in a narrow space, such as temperature measurement inside aerospace equipment, it is necessary to choose small-sized sensors, such as fiber Bragg grating temperature sensors.

5.2 Clearly define the number of measurement points and layout

Determine whether single point measurement or distributed measurement is required. If the number of measurement points is small (less than 50), such as measuring the temperature of a small motor, a single point sensor (such as a fluorescent fiber optic temperature sensor) may be sufficient; If measuring the temperature along a long power cable with a large number of points, a distributed fiber optic temperature sensor needs to be selected.