Fiber optic temperature sensor, Intelligent monitoring system, Distributed fiber optic manufacturer in China
1、 Key points for selecting fiber optic temperature monitoring manufacturers
(1) Product performance related
Measuring range
Different application scenarios have different requirements for temperature measurement range. For example, in industrial environments such as metallurgy, it may be necessary to monitor the temperature of high-temperature furnaces, which can reach several hundred degrees Celsius or even higher; In temperature monitoring of some electronic devices, the temperature range may be a relatively narrow range of -40 ℃ -+80 ℃. If the temperature measurement range of the fiber optic temperature monitoring product provided by the manufacturer cannot cover the actual required range, it cannot meet the usage requirements. For example, to monitor the temperature of a metal with a melting point of around 200 ℃ during the heating process, the upper temperature limit of the selected fiber optic temperature monitoring product must be higher than 200 ℃, otherwise accurate temperature data cannot be obtained.
Temperature measurement accuracy
This is a key indicator for measuring the accuracy of product measurement. For devices or processes that are sensitive to temperature changes, such as heat dissipation monitoring of precision electronic devices or temperature control in chemical reactions, high-precision temperature measurement is crucial. Generally speaking, according to a strict definition, temperature measurement accuracy is the difference between the measured value and the true value. As for alarm devices, a deviation of less than 5% is usually acceptable, and achieving a deviation of less than 3% is considered excellent. For example, in temperature monitoring of power equipment, if the accuracy is not sufficient, it may lead to misjudgment. For oil temperature monitoring of transformers, when the actual temperature rises by 10 ℃, if the measurement accuracy deviation is too large, it may not trigger a warning, thus ignoring the potential risk of equipment failure.
response time
In some rapidly changing industrial scenarios or temperature measurement experiments in the power cable industry, the speed of response time determines work efficiency. If a thermometer can quickly detect temperature, it will have an advantage in various dynamic temperature measurement industry scenarios. For example, in the process of power inspection, if the overheating phenomenon of the faulty part of the detection equipment is detected, and the response time is too long, it may miss the best detection and warning opportunity, thereby affecting the safety and stability of the power system.
Spatial resolution and sampling rate (applicable to distributed fiber optic temperature monitoring)
Spatial resolution, also known as responsivity, refers to how long the optical cable of the system needs to be under the temperature field in order to accurately measure temperature. This indicator is particularly important when measuring temperature through thermal conduction, such as monitoring temperature with optical cables, laying oil pipelines, or detecting fires. For example, in tunnel fire detection, if the responsiveness of the entire fiber optic sensing system is poor, it may lead to false alarms when a fire occurs, which is a very serious defect. Currently, due to technological limitations, the world limit for Raman fiber temperature measurement is around 0.5 meters.
Sampling rate: refers to the sampling density of the temperature measuring optical cable by the system, that is, the distance at which temperature data is returned. Determined by the signal processing system of the system, according to sampling theory, it should be at least twice the signal bandwidth. From the perspective of signal restoration in engineering, it is advisable to use 3-5 times. For example, a signal bandwidth can be equivalent to a spatial responsivity of 3 meters in the system, and a sampling rate of 1 meter (i.e. 100MHz) is more appropriate, but cannot exceed 1.5 meters.
(2) Product type and applicability related
Single point or distributed
Determine whether to use “distributed” or “single point” sensors based on the number of measurement points required. If the number of measurement points is less than 50, a “single point” sensor, such as a fluorescent sensor, is usually used; When there are more than 50 measurement points, “distributed” sensors such as fiber Bragg grating sensors are generally used. For example, when monitoring the temperature of key equipment in a small computer room with a small number of devices, a single point fiber optic temperature sensor can be selected; If temperature monitoring is to be carried out along oil pipelines that are several kilometers long, distributed fiber optic temperature sensors are more suitable due to the large number of monitoring points required.
Probe working type
Immersion type: It can be used to measure the temperature of solids, liquids, and gases, and after special treatment, the optical fiber has strong strength and toughness, which can resist chemical corrosion in liquid tanks. For example, this type of probe can be used in temperature measurement of industrial liquid tanks, such as temperature monitoring of liquid in reaction vessels in chemical production. Corrosive chemicals may exist in the reaction vessel, and immersion probes can resist corrosion while measuring temperature.
Contact type: specifically used to measure the temperature of object surfaces, temperature monitoring of high-voltage equipment such as dry-type transformers, high-voltage switchgear, and high-voltage busbars relies on contact type probes. In high-voltage switchgear, contact probes are used to monitor the temperature of the contacts in order to detect overheating in a timely manner and prevent equipment failures and safety accidents.
Medical type: specially designed for life science measurement, the probe is small and thin, and with a dedicated demodulator, it can achieve fast response speed and very high accuracy. For example, in biomedical experiments, measuring the temperature of cells or small biological samples, medical grade fiber optic temperature sensors can accurately meet demand 2.
(3) Other product features related
Ease of operation
The simpler and more convenient the product operation, the better. In modern society, people’s time is fragmented and complex operations are a major obstacle for non professionals to use. If a fiber optic temperature monitoring instrument is cumbersome to operate, it may require on-site guidance from the manufacturer for installation and use, which is very inconvenient for many customers and not conducive to the promotion and application of the product. For example, for some small businesses or ordinary users, if a fiber optic temperature monitoring device is easy to operate, users can quickly install and use it without additional professional training, which will increase the attractiveness of the product.
Anti-interference ability
Due to the excellent characteristics of fiber optics such as anti electromagnetic interference, the anti-interference ability of products from different manufacturers may vary in practical applications. For example, in industrial environments with strong electromagnetic interference, such as near power substations or large motor workshops, fiber optic temperature sensors need to maintain accurate temperature measurement. On the one hand, it is necessary to resist the interference of surrounding electromagnetic fields on optical signal transmission and temperature detection, and on the other hand, it should not affect the accuracy and stability of temperature measurement in the presence of radio frequency or other complex electromagnetic environments.
Data storage, transmission, and analysis functions (for some intelligent products)
If the fiber optic temperature monitoring system can conveniently store, quickly transmit, and effectively analyze measurement data, it will increase the added value of the product. For example, some fiber optic temperature monitoring devices with networking capabilities can transmit large amounts of temperature data in real time to the central control room or cloud, and can perform trend analysis, real-time monitoring, and alarm settings on the data through software on the central control platform. For example, in the temperature monitoring system of a large warehousing and logistics center, the data obtained by multiple fiber optic temperature sensors can be transmitted to the central control room for comprehensive data analysis, providing information such as temperature distribution and temperature change trends in different areas, which is convenient for management and decision-making.
(4) Manufacturer related
Brand reputation
Brand reputation reflects the overall image and actual usage effect of a manufacturer’s product in the market. If a fiber optic temperature monitoring product has already been sold and promoted in the market, there will be users who purchase and use it. After using it, users will have certain feedback on the performance of the product in all aspects. These customer feedback and usage feelings are crucial reference data. For example, a product with a good brand reputation indicates that there have been fewer problems encountered by many users in the past, and it has gained the trust of users. You can learn about the manufacturer’s brand reputation by searching user reviews, industry forums, or consulting relevant industry professionals online.
Qualification and Certification
Whether manufacturers have factory inspection reports for fiber optic temperature measurement products, customer application cases that can be queried, basic business licenses, and invention patent certificates are important criteria for measuring their reliability. For example, the business license ensures the legal business identity of the enterprise; The invention patent certificate reflects the innovation capability and technical strength of the enterprise in the field of fiber optic temperature monitoring technology; The factory inspection report is the basic proof of product quality qualification. If possible, it is best to conduct on-site inspections to gain a more intuitive understanding of the manufacturer’s production environment, technological research and development capabilities, and ensure product quality and manufacturer reliability.
Product pricing and cost-effectiveness
Due to the fact that most fiber optic temperature monitoring products are high-tech products, their prices are generally high. Whether the manufacturer’s product pricing is reasonable is a factor that needs to be considered when choosing. Not only should we pay attention to the initial purchase price of the product, but also consider factors such as long-term maintenance costs, service life, and performance to comprehensively evaluate cost-effectiveness. For example, some products with slightly higher prices may have higher precision, more stable performance, and longer service life. From a long-term usage perspective, they may be more cost-effective rather than just choosing the lowest priced product.
After sales service support
After sales service is crucial for timely resolution of problems encountered during product use. If manufacturers can provide comprehensive after-sales services including installation guides, technical training, troubleshooting, and upgrade services, then using the product will be more reassuring. For example, when fiber optic temperature monitoring equipment malfunctions or requires system upgrades during use, if the manufacturer can dispatch professional technicians to quickly respond and solve the problem, or provide detailed remote guidance solutions, it can reduce equipment downtime and ensure normal user use.
2、 Recommended by high-quality fiber optic temperature monitoring manufacturers
(1) Fuzhou Yingnuo Technology
Enterprise Overview
Fuzhou Yingnuo Technology is one of the leading manufacturers of fiber optic temperature monitoring in China. The enterprise focuses on research and development and production in this field, with advanced production equipment that provides hardware support for high-quality product production. For example, they may have high-precision fiber processing equipment and advanced optical detection instruments. At the same time, the company also has a strong technical team, and the R&D personnel have profound professional knowledge and rich practical experience in fiber optic sensing technology, constantly promoting innovation and upgrading of enterprise products.
Product Features
Its product adopts advanced fluorescent fiber temperature measurement technology, which makes the product have significant characteristics such as wide temperature measurement range, high accuracy, and strong anti-interference ability. For example, in the power industry, it can accurately monitor the temperature of equipment such as transformers and switchgear, and temperature measurement is not affected by the complex electromagnetic environment around it. In addition, Fuzhou Yingnuo Technology also provides personalized customization services, which can customize the range, accuracy, probe types, etc. of products according to different customer needs, meeting the diverse application needs of different fields such as power, chemical, medical, etc.
Market reputation
It enjoys a high reputation in the Chinese and even international markets, indicating that its products have been widely recognized in the market. This indicates that its product quality is reliable and its performance is stable, meeting the needs of numerous projects and users both domestically and internationally. For example, in some international cooperation projects, Fuzhou Yingnuo Technology’s fiber optic temperature monitoring products have been selected, proving that their products can meet international standard requirements and have international competitiveness.
(2) Huaguang Tianrui
Enterprise Overview
Huaguang Tianrui is an enterprise that has been cultivating in the field of fiber optic temperature monitoring manufacturing for a long time. They have accumulated rich experience and are at an advanced level in production technology. This experiential advantage is reflected in every aspect of the product development and production process, such as precision and efficiency in the production and packaging of fiber optic sensors. The enterprise has a mature production line that can ensure the stability of product quality and the ability for large-scale production.
Product Features
Huaguang Tianrui’s fiber optic temperature sensor has multiple models and specifications to choose from, which can be applied to various different application scenarios such as industrial power, metallurgy, and medical. The product is renowned for its high precision, stability, and sensitivity. For example, in the power industry, when used to monitor high-voltage switchgear, transformers and other equipment, its high-precision measurement capability can accurately obtain temperature change information of the equipment and timely detect potential overheating risks. And the company provides comprehensive after-sales service to ensure smooth and satisfactory user experience during use. During the installation phase of the product, detailed installation guidelines can be provided, and technical support and repair services can be quickly provided in case of malfunctions during use.
Market reputation
It has a high reputation in the domestic market and has established a good brand image. Especially in the fields of fiber optic sensing technology and intelligent safety monitoring and early warning, it has established a good brand awareness and industry reputation with its fiber optic temperature monitoring products. Many customers trust the company’s products, and through continuous use, the products and technology are gaining increasing recognition from users, indicating that its position in the market is constantly being consolidated and improved.
3、 Evaluation criteria for fiber optic temperature monitoring manufacturers
(1) Measurement performance indicators
check the accuracy
High precision measurement is a fundamental requirement for fiber optic temperature monitoring. According to a strict definition, detection accuracy is the difference between the measured value and the true value, and the smaller the difference, the better. For example, in a laboratory environment, a high-precision standard thermometer and the fiber optic temperature monitoring product to be evaluated are used to measure a known temperature sample simultaneously, and the product accuracy is determined by comparing the measured values of the two. In practical application scenarios, such as temperature monitoring of aerospace equipment, if the accuracy does not meet the standard, it may lead to flight safety hazards; Insufficient monitoring accuracy of reactor temperature in the pharmaceutical industry can also affect drug quality.
resolving power
Temperature resolution: reflects the minimum temperature change that the product can detect. For example, a fiber optic temperature monitoring system with a temperature resolution of 0.1 ℃ means it can sense temperature changes up to 0.1 ℃. In some temperature sensitive scenarios, such as temperature monitoring during semiconductor chip manufacturing, high temperature resolution is crucial because even small temperature fluctuations during chip manufacturing can affect chip quality.
Spatial resolution (applicable to distributed systems): This is particularly important for distributed fiber optic temperature monitoring systems, as it is related to the accuracy and sensitivity of temperature measurement in the system. The extremely low spatial resolution value indicates that the system can more accurately locate the location where temperature changes occur. For example, in earthquake monitoring, the temperature characteristics of optical fibers are used to detect small temperature changes in underground rock layers. High spatial resolution optical fiber temperature monitoring systems can more accurately determine the location of temperature anomalies and reflect potential signs of seismic activity.
stability
The measurement stability of products under different environmental conditions and long-term use is an important evaluation aspect. Stable measurement results are necessary to provide reliable temperature data basis for practical applications. For example, in harsh outdoor environments such as high temperature, humidity, or strong vibration, fiber optic temperature monitoring products can maintain measurement accuracy without significant changes after long-term use, which is a manifestation of good stability. In the blade temperature monitoring project of wind farms, if the fiber optic temperature monitoring equipment is unstable, it may obtain incorrect temperature data, which will affect the judgment of the blade status.
(2) Product reliability
service life
A longer service life means that the product can continue to function normally throughout its entire lifecycle, reducing the frequency and cost of replacing equipment. For example, in large industrial facilities such as power plants and refineries, if the fiber optic temperature monitoring equipment frequently malfunctions and needs to be replaced, it will not only increase costs but may also affect the normal production process. Generally speaking, factors such as material quality, manufacturing process, and internal structural design of a product can affect its service life. The use of high-quality fiber optic materials, advanced sensor packaging technology, and reasonable circuit structure design can all help improve the service life of the product.
Anti-interference ability
There are various interference factors in practical application environments, such as electromagnetic interference, chemical corrosion, physical vibration, etc. Fiber optic temperature monitoring equipment needs to have sufficient anti-interference ability to ensure accurate temperature measurement. The anti-interference ability of the product is reflected in the protection design of the equipment, signal processing algorithms, and other aspects. For example, in industrial environments with strong electromagnetic interference, fiber optic temperature monitoring probes near high-voltage equipment may be affected by electromagnetic pulses. If the product has good electromagnetic shielding and signal filtering design, it can work normally without interference. In the vicinity of chemical pipelines, equipment needs to be corrosion-resistant, and the use of special outer protective materials and sealing designs can enhance the ability to resist chemical corrosion.
compatibility
Compatibility with other related devices or systems is also an important aspect of evaluation. In practical engineering applications, fiber optic temperature monitoring systems may need to interface and collaborate with data acquisition systems, alarm systems, monitoring center software, etc. For example, in the temperature monitoring system of intelligent buildings, the fiber optic temperature monitoring sensor should be compatible with other sensors in the building control system (such as humidity sensors, smoke sensors, etc.) and the monitoring software of the management, to achieve data integration and linkage control, so as to make the entire intelligent building system operate more efficiently.
(3) Technical service capability
technical support
The technical support that manufacturers can provide to users is an external guarantee for product performance. Technical support includes providing technical consultation to users in the early stage of product selection, helping them choose suitable product models based on actual needs; Provide detailed installation manuals or dispatch technical personnel to the site for installation guidance during the installation process; Provide answers to users’ questions about product technical principles, operational issues, etc. during use. For example, a large chemical enterprise needs to establish a temperature monitoring system. If the manufacturer can provide fiber optic temperature monitoring solutions in advance based on the special environment and monitoring needs of the chemical workshop, and provide comprehensive technical guidance during installation and commissioning, it is very important for users.
after-sale service
After sales service covers product maintenance, troubleshooting, software upgrades, and other related aspects. Quick response after-sales maintenance services can reduce equipment downtime. For example, in the temperature monitoring scenario of power equipment, if the fiber optic temperature monitoring equipment malfunctions, the manufacturer can provide maintenance services in the shortest possible time, such as dispatching technical personnel to the site or providing remote maintenance diagnosis services, which can ensure the normal operation of the power system. Meanwhile, if manufacturers can regularly upgrade the software of their products, optimize product performance, add new features, etc., it can also enhance the competitiveness of their products.
When choosing a manufacturer for fiber optic temperature monitoring, multiple factors should be considered, including product performance, manufacturer’s expertise and experience, price and service, as well as practical application cases and industry recommendations. By carefully evaluating these key points, you can find the most suitable fiber optic temperature monitoring solution for your needs.